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Manager Manufacturing Engineering Paint

Caterpillar · Manufacturing & Industrial

  • Chhatrapati Sambhaji Nagar, Maharashtra
  • On-site
  • Posted today
  • Apply by 13 Oct
  • Core Engineering

About the job

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other.  We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Executive Summary

The Paint Manufacturing Engineering Manager is accountable for delivering world-class paint shop performance through process optimization, automation, quality excellence, cost reduction, and capital project execution. This role serves as the technical leader for paint manufacturing operations and drives continuous improvement initiatives that enhance productivity, safety, sustainability, and customer satisfaction.

Key Roles and Responsibilities

Paint Shop Process Engineering
Develop, standardize, and optimize paint shop manufacturing processes.
Establish process parameters for pretreatment, e-coat, primer, topcoat, and curing operations.
Establish robotic paint process
Improve First Time Quality (FTQ), paint appearance, and coating performance.
Lead root cause analysis for paint defects and implement corrective actions.
Ensure process capability and compliance with customer specifications.
Manufacturing Excellence & Productivity
Drive cycle time reduction, throughput improvement, and capacity enhancement projects.
Lead Lean Manufacturing, Six Sigma, Kaizen, and Value Stream Mapping initiatives.
Improve Overall Equipment Effectiveness (OEE) across paint shop operations.
Eliminate waste and reduce paint consumption, energy utilization, and operating costs.
Capital Project Management
Lead planning, justification, execution, and commissioning of capital investment projects.
Manage installation of paint booths, ovens, pretreatment systems, conveyors, robots, and automation systems.
Coordinate with suppliers, contractors, and cross-functional teams during project implementation.
Ensure projects are completed within scope, budget, quality, and timeline requirements.
Automation & Industry 4.0
Drive implementation of robotic painting systems and process automation.
Develop digital monitoring systems for paint process control and performance tracking.
Support PLC, SCADA, MES, and Industry 4.0 initiatives.
Utilize data analytics to improve process performance and predictive maintenance.
Quality & Compliance
Ensure compliance with quality management systems and customer requirements.
Lead paint audit activities and process validation.
Drive defect reduction initiatives for:

o Runs and sags

o Orange peel

o Dust contamination

o Color variation

o Adhesion failures

o Surface appearance defects

Environmental, Health & Safety
Ensure compliance with EHS regulations and company safety standards.
Drive VOC reduction, sustainability initiatives, and environmental compliance.
Lead risk assessments and safety improvement projects.
Support energy conservation and carbon footprint reduction initiatives.
New Product Introduction (NPI)
Support launch of new products and variants.
Develop manufacturing feasibility studies and process plans.
Conduct PFMEA, process validation, and capability studies.
Ensure successful product launch with quality and productivity targets.
Team Leadership
Lead and develop Manufacturing Engineers, Process Engineers, and Technical Specialists.
Build technical capability across paint shop teams.
Establish performance objectives and competency development plans.
Foster a culture of innovation, accountability, and continuous improvement.

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Educational Qualification

Bachelor's Degree in Mechanical Engineering, Chemical Engineering, Production Engineering, Industrial Engineering, or equivalent.
Master's Degree (Preferred).

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Experience

10-15+ years of manufacturing engineering experience.
Minimum 5 years in paint shop operations or automotive paint manufacturing.
Experience in robotic painting, conveyor systems, pretreatment, coating technologies, and automation.
Exposure to greenfield projects, plant expansion, and paint shop commissioning is preferred.

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Technical Skills

Paint Shop Process Engineering
Robotic Painting Systems
PLC/SCADA Integration
Conveyor & Material Handling Systems
PFMEA, Control Plans, APQP
Lean Manufacturing & Six Sigma
Root Cause Analysis (8D, DMAIC, 5 Why)
OEE Improvement
Capital Project Management
Industry 4.0 & Smart Manufacturing
AutoCAD / Process Simulation Tools

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Leadership Competencies

Strategic Thinking
Results Orientation
Project Leadership
Cross-Functional Collaboration
Change Management
Problem Solving & Decision Making
Communication & Stakeholder Management
Team Development & Coaching

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This position requires working onsite five days a week.

Relocation is available for this position.

Visa Sponsorship is not available for this position.

Posting Dates:

September 30, 2026 - October 13, 2026

Caterpillar is an Equal Opportunity Employer.  Qualified applicants of any age are encouraged to apply

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