Manager Facilities Engineering Genset

Caterpillar · Manufacturing & Industrial

Chhatrapati Sambhaji Nagar, Maharashtra
Hybrid
Posted today
Closes today
Operations & Supply Chain

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About the job

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

"Updated: 09/23/2026

Role Definition

The Genset Test Maintenance Manager is responsible for ensuring the reliability, availability, maintenance, and continuous improvement of generator set (Genset) testing facilities, test cells, load banks, fuel systems, electrical infrastructure, automation systems, and supporting utilities. The role leads maintenance teams to achieve maximum equipment uptime, testing efficiency, safety, quality, and compliance while supporting production and product validation activities.

Key Responsibilities

Maintenance Management

Lead all maintenance activities for genset testing facilities and supporting infrastructure.

Develop and execute preventive, predictive, and corrective maintenance programs.

Establish maintenance standards, procedures, and best practices.

Monitor equipment health and reliability to achieve world-class uptime.

Ensure rapid response and resolution of equipment breakdowns.

Genset Test Facility Maintenance

Responsible for maintenance and reliability of:

Engine and Genset test cells

Resistive and reactive load banks

Fuel storage and distribution systems

Cooling towers and radiator systems

Exhaust extraction systems

Ventilation and air handling systems

Electrical distribution systems

Switchgear, transformers, and UPS systems

PLC, SCADA, and automation systems

Data acquisition and monitoring systems

Emissions and performance measurement equipment

Instrumentation and sensors

Reliability & Continuous Improvement

Implement Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM).

Conduct Root Cause Analysis (RCA) of equipment failures.

Drive Predictive Maintenance initiatives using:

o Vibration analysis

o Thermography

o Oil analysis

o Condition monitoring

Lead downtime reduction projects.

Improve test cell utilization and equipment effectiveness.

Safety, Quality & Compliance

Ensure compliance with all EHS requirements.

Maintain safe operation of high-voltage electrical systems.

Implement Lockout/Tagout (LOTO) procedures.

Support ISO 9001, ISO 14001, and ISO 45001 compliance.

Ensure compliance with emissions, environmental, and testing regulations.

Conduct safety audits and risk assessments.

Capital Projects & Facility Expansion

Support new test cell installations and commissioning.

Lead equipment upgrades and modernization projects.

Participate in facility expansion and capacity enhancement initiatives.

Define maintenance requirements during equipment procurement.

Coordinate with OEMs, contractors, and suppliers.

Budget & Asset Management

Develop and manage maintenance budgets.

Optimize spare parts inventory and critical spare strategy.

Manage Annual Maintenance Contracts (AMCs).

Monitor maintenance costs and identify cost-saving opportunities.

Develop equipment lifecycle and replacement plans.

Team Leadership & Development

Lead maintenance engineers, supervisors, and technicians.

Establish technical training and certification programs.

Develop succession plans and high-performance teams.

Drive a culture of accountability, teamwork, and continuous improvement.

Conduct performance reviews and employee development planning.

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Educational Qualifications

Required

Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or Industrial Engineering.

Preferred

Certification in TPM, Reliability Engineering, Six Sigma, or Project Management.

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Experience

Required

5-15 years of experience in maintenance, utilities, powertrain testing, power generation, or manufacturing environments.

Experience in Genset testing facilities, engine testing, or power generation equipment.

Preferred

Experience with diesel, gas, and hybrid generator systems.

Exposure to high-capacity industrial power generation facilities.

Greenfield and brownfield project experience.

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Technical Competencies

Generator Set Testing Systems

Electrical Power Distribution

High Voltage Systems

Load Banks (Resistive & Reactive)

PLC & SCADA Systems

Instrumentation & Controls

Engine Systems

Diesel & Gas Fuel Systems

Reliability Engineering

Root Cause Analysis (RCA)

TPM & Lean Manufacturing

Predictive Maintenance Technologies

This position requires working onsite five days a week.

Relocation is available for this position.

Visa Sponsorship is not available for this position.

Posting Dates:

October 29, 2026 - October 29, 2026

Caterpillar is an Equal Opportunity Employer. Qualified applicants of any age are encouraged to apply

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