Assistant Manager - Supplier Qualiity (Forging, Machining & Die Casting)
Ultraviolette · Automotive
- Anekal, India
- On-site
- Posted yesterday
- Operations & Supply Chain
- Full time
About the job
Supplier Quality - Asst Manager will
drive exceptional product quality and continuous improvement across the
external supplier base for mechanical commodities. Serving as the internal and
external Subject Matter Expert will lead supplier onboarding, ensure First Time
Right parts for New Product Introductions and oversee robust Process &
System audits.
Key Responsibilities
1.Commodity Expertise & Technical
Leadership
for casting (High Pressure, Low Pressure, Gravity Die Casting), open/closed die
forging, and complex CNC machining processes.
with Engineering on Design for Manufacturing (DFM) and Design/Process FMEA
exercises to proactively mitigate manufacturing risks.
part design, dimensional tolerances, and geometric dimensioning &
tolerancing (GD&T) to ensure manufacturability and compliance with global
standards.
Standardization: Define quality parameters, review engineering drawings, and
establish clear measurement/inspection standards for machined and fabricated
parts
Development
selection, capability assessments, and facility audits for new and existing
suppliers.
and monitor the Advanced Product Quality Planning (APQP) framework and
Production Part Approval Process (PPAP) for all new / existing parts.
and execute performance improvement plans for underperforming suppliers through
training in Lean and Six Sigma methodologies.
3 . Quality Control & Issue
Resolution
the Non-Conformance Material Report (NCMR) process and lead root cause analysis
(RCA) and Corrective and Preventive Action (CAPA) implementations at supplier
sites.
measurement system analysis (MSA) and ensure testing protocols (CMM, Heat
treatment process , Non-destructive test (NDT) , Die penetration test , Magnetic Particle Inspection (MPI),
Ultrasonic Testing (UT), Micro-hardness testing, Grain size analysis
on-site verification of corrective actions during critical quality failures
Governance
Performance Monitoring: Track supplier Parts Per Million (PPM), Cost of Poor
Quality (COPQ), and On-Time Delivery (OTD) for the designated commodity
portfolio.
Risk Management: Maintain a dynamic "Supplier Risk Matrix"
categorizing vendors by financial health, capacity constraints, tooling life,
and quality history.
Management: Serve as the final point of escalation for chronic supplier quality
issues, issuing formal Supplier Quality Alerts and placing vendors on
"Quality Hold" or "Controlled Shipping" when necessary.
(Commodity-Specific)
Casting: Validate thermal management systems, shot-sleeve parameters, molten metal
degassing practices, die-coat applications, and porosity controls (X-ray/CT
scan reviews).
temperature profiles, grain flow orientation verification, die wear tracking,
and post-forge heat treatment lines (Annealing, Quetching & Tempering).
repeatability, tool wear compensation protocols, coolant concentration
management, and coordinate measuring machine (CMM) programming alignments.
understanding of microstructural analysis, defect identification (e.g.,
shrinkage porosity, cold shuts, forging laps, decarburization).
(Liquid & Powder Coating)
Pre-treatment: Audit the supplier’s multi-stage pre-treatment line
(CED/E-Coat)
& Liquid Application
Testing & Validation
Requirements
Qualifications & Competencies
mechanical engineering, Metallurgy, or Production Engineering.
experience in supplier quality or vendor development functions within
manufacturing or automotive industries
Skills: Deep metallurgical understanding, GD&T mastery, capability in interpreting
industry standards (ASTM, ISO 9001, IATF 16949).